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Hydro & Marine Redbird Construction - Part 5
Photos and text by Miha Holc
Here are some more steps:
How to make good servo mount was quite a difficult task as the space is very limited and CG must be right. Doublesided tape was the easiest way but later we came on this idea. These 3 pics tell everthing:
Servo stays rock solid in place. For installing you need fit and trained fingers tough, but the installing didn't took more than 5 minutes. Servo arm was cutted out from extra wheel that came with the servo, pushrod is made out of 1 mm brass wire, red tube is from WD40 spray tube and two silicone tubes of different diameters get it in placed well sealed. On the first run some water came in when the boat didn't selfright. I added later grease, this provided good seal.

Water cooling is made out of 3 mm al tube 5 min epoxied into place.
If we could done the installing of the cooling again it would be on the other side. So the outlet would be then on the right side of the step. That's the price for building in such a hurry!

Flex drive:
1.2 mm piano wire (or any good quality, uncoroded, round (! steel wire), teflon (PTFE) liner from http://www.bohlender.de with 1.5 mm hole http://www.bohlender.de/e/produkte/S1810.htm , two brass tubes with 1 mm hole, carefully drilled to 1.2 mm and brass part with M4 thread - can be a turned on a lathe from a brass flathead screw. Bearing is from teflon with drilled hole for grease. Brass parts should have nice tight fit and glued with Loctite 603 on the 1.2 mm wire. File down the brass part which comes into the coupler so the screw gets better bite.
BTW, short notice here: After the run pull out the drive and wash it with WD40 and store it this way. If you leave it in the boat there is a good possibility the wire will rust. If you run the boat in Žaggressiveâ water the wire can get corroded in a day! Corrosion doesn't only mean more drag but the wire can snap easily.

With installed drive:

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